Creating a Simple Bought-In Inventory Item
Instructions:
- Go to the Inventory module and click to create a new item.
- Select "Buy" as the item type.
- Choose a product group and add a clear internal description.
- Set the unit of measure and optional stock location.
- Upload an image if relevant for easy reference.
- Add one or more suppliers:
- Enter the supplier’s reference and unit cost.
- Use the notes box to record price breaks or minimum order quantities.
- Set a minimum stockholding level if needed.
- Enter a unit value (this is used in costings).
- (Optional) Add a sale price if the part is sold directly.
- Review stock levels and history via the quick links.
- Use the item in quotes, jobs, stock purchasing, or direct orders.
Tip: The black number in the inventory icon shows items below their minimum stock level.
Creating a Make Inventory Item (With Costing and Labour)
Instructions:
- Go to the Inventory module and create a new item.
- Select “Make” as the item type.
- Click into the Costing tab to build up the cost.
- Add external purchased items (e.g. tube) — Statii will generate a purchase order if needed.
- Add materials from stock (e.g. 0.5L black paint) — the system will check availability and flag shortages.
- Add internal operations:
- Select a resource (machine or labour).
- Enter time needed per operation (e.g. cutting, bending, painting).
- Add instructions (e.g. gloss level) for the shop floor.
- Review the calculated unit cost and optionally set a sale price.
- Choose to produce the item for stock or use it in future assemblies (e.g. a full bike build).
Tip: Make items can be reused in other assemblies using multi-level BOMs.
Creating and Managing Multi-Level BOMs (Example: Building a Bike)
Instructions:
- Create sub-assemblies (e.g. gear set, wheels, frame) as individual make or buy items.
- Add each sub-assembly to the top-level bike assembly using the BOM structure.
- Create a new quotation and let the system generate a unique part reference for the bike.
- Add components to the costing:
- Set “External” for bought-in items (e.g. gear set) to trigger purchase orders.
- Pull stock items (e.g. seat) directly from inventory.
- Add “Make” items (e.g. frame, wheels) with required quantities.
- Assign labour for final assembly and set margin or selling price.
- Confirm the quote to generate the live sales order.
- From the quote view, email the order confirmation and let Statii create:
- Purchase orders for any bought-in items
- Works orders for make items and assemblies
- View stock shortages via the Inventory module — red numbers indicate below-zero expected quantities.
- Place new purchase orders as needed to satisfy demand and resolve shortages.
- Review works orders:
- Master works order is for the full build.
- Sub-works orders are auto-created for each assembly.
- Use colour coding (olive = major shortage, turquoise = minor) to prioritise.
Tip: Booking in received goods will move quantities from "expected in" to "in stock," resolving shortages automatically.
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